Packed Bed Scrubbers
UK Enviro Systems: The Global Leader in High-Performance Packed Bed Scrubbers
At UK Enviro Systems, we are the vanguard of industrial air pollution control, standing as a premier global manufacturer and exporter of superior Packed Bed Scrubbers. Our engineering excellence is dedicated to one core mission: empowering industries worldwide to achieve their environmental and operational goals with unmatched efficiency and reliability. We don’t just build scrubbers; we engineer comprehensive air purification solutions that are as robust as they are intelligent.
When you partner with us, you gain more than a product; you gain a commitment to cleaner air, enhanced safety, and sustainable productivity. Our Packed Bed Scrubbers are the culmination of advanced design, premium materials, and decades of expertise, making us the trusted name for industries that refuse to compromise on quality.
The Engineering Marvel of the Packed Bed Scrubber Working Principle
Understanding the sophisticated yet elegant Packed Bed Scrubber Working process is key to appreciating its effectiveness. Imagine a high-velocity stream of contaminated gas, laden with pollutants, acids, or particulates, entering the base of our tower. This gas stream is forced upward through a specialized chamber filled with a “packing” medium—this is the heart of the system.
This packing material, often comprised of high-surface-area structures like saddles or rings, creates a massive interfacial surface area. Simultaneously, a precisely formulated scrubbing liquid is showered over the top of the packing bed. As the gas struggles through the maze of packed material, it is forced into intimate contact with the liquid film coating every surface of the packing.
This is where the magic happens: absorption, adsorption, and chemical reaction. Soluble pollutants are absorbed into the liquid. Particulates are impinged and captured by the liquid film. In our Packed Bed Chemical Scrubber systems, the liquid is a specific reagent (like caustic soda for acidic gases) that neutralizes the contaminants through an instantaneous chemical reaction, converting harmful pollutants into benign salts and water.
The result? The gas exiting the top of the vessel is cleansed, compliant, and ready for safe atmospheric release, while the contaminated liquid is collected for safe treatment or disposal. This counter-current flow design ensures maximum pollutant removal efficiency, making the Packed Scrubber a cornerstone of modern industrial air treatment.
Why a Packed Bed Wet Scrubber is Your Optimal Solution
The decision to invest in a Packed Bed Wet Scrubber is a decision for peak performance and operational longevity. This technology is uniquely suited to handle challenges that other systems simply cannot.
- Superior Efficiency for Gaseous Pollutants: While other scrubbers might target particulates, the Packed Bed Scrubber excels at removing hazardous gaseous compounds—HCl, SO₂, NH₃, Cl₂, and VOCs—with removal efficiencies often exceeding 99%.
- Unrivaled Corrosion Resistance: As a manufacturer that prioritizes durability, we construct our systems from Fiber Reinforced Plastic (FRP) and other advanced composites. This makes our scrubbers inherently immune to the corrosive attack that would rapidly degrade lesser materials, ensuring a vastly extended service life even in the most aggressive chemical environments.
- Adaptability and Customization: There is no “one-size-fits-all” in industrial pollution. Whether you require a compact system for a specific process unit or a massive, multi-stage tower for complex exhaust streams, our designs are fully customizable. This includes our specialized Vertical Packed Bed Scrubbers, which are engineered for applications where footprint is a constraint, offering a smaller physical footprint without sacrificing an ounce of performance.
- Low Pressure Drop, Operational Economy: The intelligent design of our packing media and vessel internals minimizes the resistance to gas flow (pressure drop). This translates directly to lower energy consumption for your fans and blowers, reducing your operational costs and carbon footprint year after year.
Our Products
Approx. Price: Rs 4 Lakh / Unit
Plating Fume Scrubber
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 98% |
| Material | Stainless Steel |
| Orientation | Horizontal |
| Brand/ Model Number | UK Enviro |
| Gas Velocity (m/sec) | 0.5 to 2 m/sec |
| Particle Size | 4-5 micron |
| Pressure Drop | 5o-750 mmwg |
Approx. Price: Rs 3 Lakh / Unit
Wet Scrubber
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 99% |
| Material | Stainless Steel |
| Orientation | Horizontal |
| Airflow (m3/h or CFM) | 1000 - 50000 CFM |
| Usage | Oil Refinery |
| We Provide | Consultation, Installation & Servicing |
| Voltage | 220V |
Approx. Price: Rs 12 Lakh / piece
Chlorine Leak Absorption System
| Automatic Grade | Automatic |
| Voltage | 220 V |
| Power | 25 kW |
Other Advantages: 1. Hygienic working atmosphere. 2. High employees' acceptance. 3. Increased productivity. 4. Prevents corrosion of crane & roof structure. 5. Increased safety.
Approx. Price: Rs 3.6 Lakh / Unit
Wet Scrubber for Wire Pickling
| Minimum Order Quantity | 1 Unit |
| Type | Wet Scrubber |
| Usage/Application | TO NEUTRALISED ACIDIC FUMES FROM PICKLING TANKS |
| Automation Grade | Manual |
| Material | Fiberglass |
| Color | BLUE |
Additional Information: Delivery Time: 10 DAYS
Approx. Price: Rs 2.5 Lakh / Unit
Wet Scrubber
| Airflow (m3/h or CFM) | 2000 CFM |
| Efficiency (%) | 98% |
| Usage | Steel Industry |
| We Provide | Installation & Servicing, Consultation |
| Material | PP |
| Power | 3 hp |
-Our focus remains on delivering economical product with low maintenance cost to achieve maximum output.
Airflow: 1000-50000 CFM
Power: 1-50hp
NOTE: Price will change according to the product specificaions.
Approx. Price: Rs 2 Lakh / Unit
Wet Scrubber
| Airflow (m3/h or CFM) | 1000 to 50000 CFM |
| Efficiency (%) | 99% |
| Usage | Steel Industry |
| We Provide | Installation & Servicing, Consultation |
| Material | FRP |
| Minimum Order Quantity | 1 Unit |
| Power | 1 HP TO 50 HP |
| Size | Customized |
Features:
Handle Flammable & explosive dust with low risk
Corrosive gases & dust can be neutralized
Cooling of Hot gases
Approx. Price: Rs 3 Lakh / Piece
Scrubber System
| Minimum Order Quantity | 1 Piece |
| Airflow (m3/h or CFM) | 10000 CFM |
| Efficiency (%) | 99% |
| Usage | Fertilizer Manufacturing |
| We Provide | Installation & Servicing, Consultation |
| Material | FRP |
| Size | Customized |
| Power | 15 hp |
| Automation Grade | Semi Automatic |
| Type | PACKED BED TYPE |
Approx. Price: Rs 1.5 Lakh / Unit
PP FRP Scrubber
| Minimum Order Quantity | 1 Unit |
| Material | PP / FRP |
| Capacity | 500-10000 L |
| Type | Scrubber |
Application:
1. Plating & phosphating industry
2. Hot dip galvanising industry
3. Pickling line
4. Chemical processing
5. Drugs & pharma industry
6. Steel industry
Approx. Price: Rs 1.5 Lakh / Unit
FRP So2 Tower Wet Scrubbers
| Minimum Order Quantity | 1 Unit |
| Odor Removal Efficiency | 70~80% |
| Tower Material | FRP, PP |
| Type | Induced Draft Type |
We supply So2 Tower FRP on turnkey basis which could be made of FRP, PP/FRP, FRV, PVC/FRP etc depending upon the clients requirement & type of fumes eliminated during the process, We design scrubbing system for any type of hazardous fumes like H2So4, Hcl, So2, Nh3, No3, etc. For designing of efficient scrubbing system following data is required from the client depending on which the type of scrubber is decide.
Approx. Price: Rs 3 Lakh / Unit
Gas Absorption System
| Minimum Order Quantity | 1 Unit |
| Efficiency | 99% |
| Design Type | Customised |
| Material | SS |
Approx. Price: Rs 1.6 Lakh / Unit
Acid Neutralizing Scrubber
| Minimum Order Quantity | 1 Unit |
| Max flow rate | 3m3/h |
| Voltage | 220 V |
| Material | FRP & PP FRP |
Other Advantages:
1. Clean Working Area (surrounding)
2. Hygienic working atmosphere.
3. High employees' acceptance.
4. Increased productivity.
5. Prevents corrosion of crane & roof structure.
6. Increased safety.
7. Fumes are condensed & recycled, optimizing material use.
8. Reducing waste disposal cost.
Approx. Price: Rs 3.6 Lakh / Unit
FRP Scrubber System
| Minimum Order Quantity | 1 Unit |
| Purification Efficiency | 95% |
| Size | Customized |
| Material | Stainless steel 316L |
Other Advantages: As well as Acid Neutralizing Scrubber
Approx. Price: Rs 2.4 Lakh / Unit
Sulphur Dioxide Column Gas Scrubbers
| Airflow | 4000 m3/hour |
| Fume Removal Rate | Over 95% |
| Material | Cabon Steel /stainess steel/PP |
| Minimum Order Quantity | 1 Unit |
Approx. Price: Rs 1.5 Lakh / Piece
Wet Scrubber
| Feature | UV protection |
| Material | FRP/PP |
| Application | Industrial |
By keeping track of current market developments, we are offering an exclusive range of Wet Scrubber that help in removing pollutants from a furnace flue gas that is later cooled. Offered wet scrubber is used to collect both, particulate matter and gaseous pollutants. Prior to the last dispatch from our end, we stringently test the whole run against different parameters to make sure its long lasting.
Features:
Application specific design
Smooth or flooded elbow
Low maintenance cost
Approx. Price: Rs 1 Lakh / Unit
Venturi Scrubber
| Efficiency (%) | 70~80% |
| Usage | Industry boiler |
| Material | Mild Steel |
| Country of Origin | Made in India |
| Orientation | Horizontal |
Venturi Scrubber designed using latest technology, these scrubbers are sturdy and easy to maintain & operate. Our range is known for high performance and is a cost effective way to remove impurities and contaminants from air.
The basic unit consists of:
Shell,
Liquid Injector,
Vacuum creating cones,
Gas and liquid entrance and exit nozzles
Approx. Price: Rs 1.5 Lakh / Unit
Fiberglass Duct
| MOC | PP+FRP, HDPE+FRP, PVC+FRP & PVDF+FRP |
| Length | 1-5 m |
| Size | Customized |
We are an established Manufacturer and exporter of Fiberglass ducting; We offer Fiberglass Duct in different thermoplastic materials like PP, PVC, PVDF reinforced with FRP.
Other Details:
Ducts can be made in ALL SIZES and any Standard shape or Custom shape as per client requirement
We also provide Damper Valves, Elbows, Couplers, Flanges and other accessories for Fresh Air Ducting
Approx. Price: Rs 3 Lakh / Piece
Acid Fume Extraction System
| Minimum Order Quantity | 1 Piece |
| Type | packed bed type |
| Automation Grade | Semi Automatic |
| Usage | Acid fumes neutralization |
| Size | Customized |
| Material | PP FRP |
| Weight | 1000kgs |
-We are widely appreciated by our clients, for our in depth product & process knowledge and quality of products.
Approx. Price: Rs 2 Lakh / Unit
Acid Fume Extraction System
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 99.95% |
| Voltage | 220 V |
| Material | FRP |
Our designed Acid Fume Extraction System to be incorporated in steel pickling lines.
Other Details:
The production of a ventilation system that included a fume scrubber, a stack, two fans and all interconnecting ducting;
The fabrication of covers for 13 acid pickling tanks (where the plant's product is cleaned) and covers for three rinse tanks;
The molding of fiberglass reinforced plastics (FRP) drip trays to protect the incoming strip of steel from acid that might splash onto it from the pickling process and mar the appearance of the finished product.
Approx. Price: Rs 5 Lakh / Unit
Fume Extraction System
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 99.95%, 99.5% |
| Weight | 2300 kgs |
| Size | Customized |
Approx. Price: Rs 4 Lakh / Unit
Acid Fume Extraction Systems
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 99.99% |
| Weight | 1000kgs |
| Power | 7.5 kW-30 kW |
Features:
1. Wet scrubber,
Packed Bed columns, Absorption columns
2. Chlorination column, Spray tower
3. Venturi scrubbers
Approx. Price: Rs 2.4 Lakh / Unit
Wet Scrubber
| Weight | 8000 Kgs |
| Material | PP |
| Country of Origin | Made in India |
| Minimum Order Quantity | 1 Unit |
| Scrubber Type | Medium Energy Scrubber |
| We Provide | Installation & Servicing |
| Efficiency (%) | 99.9% |
Approx. Price: Rs 2.4 Lakh / Unit
Wet Scrubber
| Weight | 8000 Kgs |
| Material | PP |
| Country of Origin | Made in India |
| Minimum Order Quantity | 1 Unit |
| Scrubber Type | Medium Energy Scrubber |
| We Provide | Installation & Servicing |
| Efficiency (%) | 99.9% |
Call Now:
Contact Us for Quality Wet Scrubbers
At Uk Enviro Systems, we are committed to providing top-notch Packed Bed Wet Scrubbers solutions that meet your specific needs while ensuring compliance with environmental standards.
Applications Where Our Packed Bed Chemical Scrubbers Excel
The versatility of the Packed Bed Chemical Scrubber design makes it the technology of choice across a vast spectrum of industries. UK Enio Systems has proven expertise in providing tailored solutions for:
- Chemical and Pharmaceutical Manufacturing: Controlling acid fumes, solvent vapors, and process off-gases from reactors, digesters, and storage tanks.
- Metal Finishing and Surface Treatment: Scrubbing highly corrosive gases from pickling lines, electroplating tanks, and anodizing processes.
- Water and Wastewater Treatment: Odor control for H₂S, mercaptans, and other foul-smelling compounds emanating from clarifiers, sludge handling, and pumping stations.
- Pulp and Paper Production: Capturing chlorine dioxide, chlorine, and SO₂ gases from bleaching and cooking operations.
- Semiconductor and Electronics Manufacturing: Removing highly toxic and corrosive gases (like HF, HCl, and NOx) from etching and wafer cleaning tools.
Why Choose UK Enviro Systems? Your Trusted Partner in Clean Air Solutions
At UK Enviro Systems, we are committed to delivering innovative and reliable wet scrubber solutions. Here’s why we stand out:
High-Quality Products: Manufactured using premium materials, ensuring durability and resistance to corrosion.
Custom Solutions: Tailored designs to meet your specific industrial needs.
Global Expertise: Years of experience serving diverse industries worldwide.
Compliance Assurance: Designed to meet stringent environmental regulations, helping you avoid fines and penalties.
Exceptional Customer Support: End-to-end services from installation to maintenance.
UK Enviro Systems: The Defining Choice as Your Packed Bed Scrubber Manufacturer
Selecting the right Packed Bed Scrubber Manufacturer is the most critical step in your project’s success. It is the difference between a capital expense and a long-term investment. UK Enviro Systems is defined by the unparalleled value we engineer into every system that bears our name.
1. Our Unmatched Manufacturing Prowess:
Our state-of-the-art manufacturing facilities are where innovation meets execution. We leverage cutting-edge technology and rigorous quality control protocols at every stage—from initial CAD modeling and material selection to precision layup, curing, and final assembly. Our use of high-grade, corrosion-resistant FRP is not just a choice; it is our standard, ensuring every Scrubber Packed Bed unit we produce is built to survive and thrive in punishing conditions.
2. Beyond the Product: A Partnership in Engineering:
We refuse to be just a vendor. Our team of expert process engineers works as an extension of your team to conduct a thorough analysis of your specific application. We consider everything: the precise chemical composition of your exhaust stream, flow rates, temperatures, desired removal efficiency, and available utilities. This deep-dive allows us to specify the exact system configuration—the type and height of packing, the liquid-to-gas ratio, the material of construction, and the optimal vessel design—to deliver guaranteed performance.
3. Global Export and Support Excellence:
As a dedicated exporter, we have perfected the logistics of delivering our Packed Bed Scrubbers to every corner of the globe safely and on time. Every unit is meticulously crated and shipped with comprehensive documentation. Our support doesn’t end at delivery; we provide detailed installation guidance, operational training, and a world-class network of after-sales support to ensure your system performs flawlessly for decades.
Commitment to a Cleaner Future
Choosing a UK Enviro Systems Packed Bed Scrubber is more than an operational upgrade; it is a declaration of your commitment to environmental stewardship, workplace safety, and sustainable industrial practice. In a world increasingly focused on emissions and responsibility, our technology provides the certainty of compliance and the pride of leadership.
We invite you to experience the UK Enviro Systems difference. Contact our engineering team today to discuss your specific challenge. Let us demonstrate how our expertise as a leading Vertical Packed Bed Scrubbers Manufacturer and a holistic solution provider can deliver the clean, compliant, and efficient operation your facility deserves. Partner with us, and let’s engineer a cleaner tomorrow, together.
Packed Bed Scrubber FAQ
A: It's an air pollution control device that uses a bed of packing material and a liquid solvent to absorb and remove pollutants from industrial gas streams.
A: They are highly effective at removing soluble gases and odors, such as acids (HCl, HF, H2SO4), ammonia (NH3), and certain VOCs.
A: They are primarily for gases. For heavy dust loads, a different scrubber type or a multi-stage system is often recommended.
A: For their high efficiency in gas removal, corrosion resistance (especially when made from FRP), and relatively low operational costs.
A: UK Enviro Systems primarily uses Fiber Reinforced Plastic (FRP) for exceptional corrosion resistance and long life.
A: A well-maintained FRP scrubber from a quality manufacturer can last 20+ years.
A: Key tasks include inspecting spray nozzles for clogs, checking the packing for fouling, and monitoring pump performance.
A: A crucial component inside the scrubber that captures water droplets from the clean gas stream, preventing carryover.
A: We need your gas flow rate, pollutant types and concentrations, temperature, and your desired removal efficiency.
A: We offer custom-engineered solutions in high-performance materials, backed by expert support and global export experience, ensuring you get a system built to last.
Our Clients
