Industrial Scrubbers
Industrial Scrubbers: The Ultimate Solution for Cleaner and Safer Industrial Environments
In today’s industrial world, maintaining clean air and complying with environmental regulations is more critical than ever. Industrial scrubbers have become an essential tool for industries to control harmful emissions, ensuring a safer workplace and a cleaner environment. At UK Enviro Systems, we are a trusted manufacturer and exporter of high-quality, durable, and corrosion-resistant industrial scrubbers designed to meet the diverse needs of industries worldwide.
Whether you’re in chemical processing, pharmaceuticals, metal finishing, or any other industry, our industrial scrubbers are engineered to deliver exceptional performance, reliability, and compliance with environmental standards. In this comprehensive guide, we’ll explore everything you need to know about industrial scrubbers, including their importance, how they work, and why UK Enviro Systems is your ideal partner for industrial scrubber solutions.
What Are Industrial Scrubbers?
Industrial scrubbers, also known as gas scrubbers or air scrubbers, are air pollution control devices used to remove harmful gases, particulate matter, and contaminants from industrial exhaust streams. They are widely used in industries where toxic, corrosive, or hazardous fumes are generated during production processes.
Types of Industrial Scrubbers
- Wet Scrubbers: Use a liquid (usually water or a chemical solution) to absorb and neutralize pollutants.
- Dry Scrubbers: Use dry reagents or absorbents to capture and neutralize acidic gases.
- Packed Bed Scrubbers: Utilize a packed bed of media to enhance gas-liquid contact for efficient pollutant removal.
- Venturi Scrubbers: Employ high-velocity gas streams to atomize the scrubbing liquid, ideal for high-dust applications.
- Electrostatic Scrubbers: Combine electrostatic precipitation with scrubbing for advanced pollutant removal.
Why Are Industrial Scrubbers Important?
Industrial processes often release harmful pollutants like sulfur dioxide (SO₂), hydrogen chloride (HCl), ammonia (NH₃), and volatile organic compounds (VOCs) into the atmosphere. These emissions can have severe consequences, including:
- Environmental Damage: Contributing to air pollution, smog, and acid rain.
- Health Risks: Causing respiratory issues, skin irritation, and other health problems for workers and nearby communities.
- Regulatory Non-Compliance: Leading to hefty fines, legal actions, and operational shutdowns.
Industrial scrubbers play a vital role in mitigating these risks by effectively capturing and neutralizing pollutants before they are released into the environment.
Our Products
Approx. Price: Rs 3.6 Lakh / Unit
Hydrochloric Acid Fumes Scrubber
Product Details:
| Minimum Order Quantity | 1 Unit |
| Purification tower resistance | 250 MPa |
| Usage | Gas Treatment |
| Diameter | 600-3500 mm |
-We have come up as one of the most dependable manufacturers and exporters of FRP Chemical Storage Tanks over a period of time.
Approx. Price: Rs 2 Lakh / Unit
Ammonia Scrubber
Product Details:
| Power (hp/ kW) | 2 hp |
| Usage | Petrochemical Industry |
| We Provide | Installation & Servicing, Consultation |
| Efficiency (%) | 99% |
| Material | FRP |
| Orientation | Vertical |
| Voltage (V) | 220V |
| Brand/ Model Number | UK Enviro |
Approx. Price: Rs 3.6 Lakh / Unit
Wet Scrubber for Wire Pickling
| Minimum Order Quantity | 1 Unit |
| Type | Wet Scrubber |
| Usage/Application | TO NEUTRALISED ACIDIC FUMES FROM PICKLING TANKS |
| Automation Grade | Manual |
| Material | Fiberglass |
| Color | BLUE |
Additional Information: Delivery Time: 10 DAYS
Approx. Price: Rs 2.5 Lakh / Unit
Wet Scrubber
| Airflow (m3/h or CFM) | 2000 CFM |
| Efficiency (%) | 98% |
| Usage | Steel Industry |
| We Provide | Installation & Servicing, Consultation |
| Material | PP |
| Power | 3 hp |
-Our focus remains on delivering economical product with low maintenance cost to achieve maximum output.
Airflow: 1000-50000 CFM
Power: 1-50hp
NOTE: Price will change according to the product specificaions.
Approx. Price: Rs 2 Lakh / Unit
Wet Scrubber
| Airflow (m3/h or CFM) | 1000 to 50000 CFM |
| Efficiency (%) | 99% |
| Usage | Steel Industry |
| We Provide | Installation & Servicing, Consultation |
| Material | FRP |
| Minimum Order Quantity | 1 Unit |
| Power | 1 HP TO 50 HP |
| Size | Customized |
Features:
Handle Flammable & explosive dust with low risk
Corrosive gases & dust can be neutralized
Cooling of Hot gases
Approx. Price: Rs 3 Lakh / Piece
Scrubber System
| Minimum Order Quantity | 1 Piece |
| Airflow (m3/h or CFM) | 10000 CFM |
| Efficiency (%) | 99% |
| Usage | Fertilizer Manufacturing |
| We Provide | Installation & Servicing, Consultation |
| Material | FRP |
| Size | Customized |
| Power | 15 hp |
| Automation Grade | Semi Automatic |
| Type | PACKED BED TYPE |
Approx. Price: Rs 1.5 Lakh / Unit
PP FRP Scrubber
| Minimum Order Quantity | 1 Unit |
| Material | PP / FRP |
| Capacity | 500-10000 L |
| Type | Scrubber |
Application:
1. Plating & phosphating industry
2. Hot dip galvanising industry
3. Pickling line
4. Chemical processing
5. Drugs & pharma industry
6. Steel industry
Approx. Price: Rs 1.5 Lakh / Unit
FRP So2 Tower Wet Scrubbers
| Minimum Order Quantity | 1 Unit |
| Odor Removal Efficiency | 70~80% |
| Tower Material | FRP, PP |
| Type | Induced Draft Type |
We supply So2 Tower FRP on turnkey basis which could be made of FRP, PP/FRP, FRV, PVC/FRP etc depending upon the clients requirement & type of fumes eliminated during the process, We design scrubbing system for any type of hazardous fumes like H2So4, Hcl, So2, Nh3, No3, etc. For designing of efficient scrubbing system following data is required from the client depending on which the type of scrubber is decide.
Approx. Price: Rs 3 Lakh / Unit
Gas Absorption System
| Minimum Order Quantity | 1 Unit |
| Efficiency | 99% |
| Design Type | Customised |
| Material | SS |
Approx. Price: Rs 1.6 Lakh / Unit
Acid Neutralizing Scrubber
| Minimum Order Quantity | 1 Unit |
| Max flow rate | 3m3/h |
| Voltage | 220 V |
| Material | FRP & PP FRP |
Other Advantages:
1. Clean Working Area (surrounding)
2. Hygienic working atmosphere.
3. High employees' acceptance.
4. Increased productivity.
5. Prevents corrosion of crane & roof structure.
6. Increased safety.
7. Fumes are condensed & recycled, optimizing material use.
8. Reducing waste disposal cost.
Approx. Price: Rs 3.6 Lakh / Unit
FRP Scrubber System
| Minimum Order Quantity | 1 Unit |
| Purification Efficiency | 95% |
| Size | Customized |
| Material | Stainless steel 316L |
Other Advantages: As well as Acid Neutralizing Scrubber
Approx. Price: Rs 2.4 Lakh / Unit
Sulphur Dioxide Column Gas Scrubbers
| Airflow | 4000 m3/hour |
| Fume Removal Rate | Over 95% |
| Material | Cabon Steel /stainess steel/PP |
| Minimum Order Quantity | 1 Unit |
Approx. Price: Rs 1.5 Lakh / Piece
Wet Scrubber
| Feature | UV protection |
| Material | FRP/PP |
| Application | Industrial |
By keeping track of current market developments, we are offering an exclusive range of Wet Scrubber that help in removing pollutants from a furnace flue gas that is later cooled. Offered wet scrubber is used to collect both, particulate matter and gaseous pollutants. Prior to the last dispatch from our end, we stringently test the whole run against different parameters to make sure its long lasting.
Features:
Application specific design
Smooth or flooded elbow
Low maintenance cost
Approx. Price: Rs 1 Lakh / Unit
Venturi Scrubber
| Efficiency (%) | 70~80% |
| Usage | Industry boiler |
| Material | Mild Steel |
| Country of Origin | Made in India |
| Orientation | Horizontal |
Venturi Scrubber designed using latest technology, these scrubbers are sturdy and easy to maintain & operate. Our range is known for high performance and is a cost effective way to remove impurities and contaminants from air.
The basic unit consists of:
Shell,
Liquid Injector,
Vacuum creating cones,
Gas and liquid entrance and exit nozzles
Approx. Price: Rs 1.5 Lakh / Unit
Fiberglass Duct
| MOC | PP+FRP, HDPE+FRP, PVC+FRP & PVDF+FRP |
| Length | 1-5 m |
| Size | Customized |
We are an established Manufacturer and exporter of Fiberglass ducting; We offer Fiberglass Duct in different thermoplastic materials like PP, PVC, PVDF reinforced with FRP.
Other Details:
Ducts can be made in ALL SIZES and any Standard shape or Custom shape as per client requirement
We also provide Damper Valves, Elbows, Couplers, Flanges and other accessories for Fresh Air Ducting
Approx. Price: Rs 3 Lakh / Piece
Acid Fume Extraction System
| Minimum Order Quantity | 1 Piece |
| Type | packed bed type |
| Automation Grade | Semi Automatic |
| Usage | Acid fumes neutralization |
| Size | Customized |
| Material | PP FRP |
| Weight | 1000kgs |
-We are widely appreciated by our clients, for our in depth product & process knowledge and quality of products.
Approx. Price: Rs 2 Lakh / Unit
Acid Fume Extraction System
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 99.95% |
| Voltage | 220 V |
| Material | FRP |
Our designed Acid Fume Extraction System to be incorporated in steel pickling lines.
Other Details:
The production of a ventilation system that included a fume scrubber, a stack, two fans and all interconnecting ducting;
The fabrication of covers for 13 acid pickling tanks (where the plant's product is cleaned) and covers for three rinse tanks;
The molding of fiberglass reinforced plastics (FRP) drip trays to protect the incoming strip of steel from acid that might splash onto it from the pickling process and mar the appearance of the finished product.
Approx. Price: Rs 5 Lakh / Unit
Fume Extraction System
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 99.95%, 99.5% |
| Weight | 2300 kgs |
| Size | Customized |
Approx. Price: Rs 4 Lakh / Unit
Acid Fume Extraction Systems
| Minimum Order Quantity | 1 Unit |
| Efficiency (%) | 99.99% |
| Weight | 1000kgs |
| Power | 7.5 kW-30 kW |
Features:
1. Wet scrubber,
Packed Bed columns, Absorption columns
2. Chlorination column, Spray tower
3. Venturi scrubbers
Approx. Price: Rs 2.4 Lakh / Unit
Wet Scrubber
| Weight | 8000 Kgs |
| Material | PP |
| Country of Origin | Made in India |
| Minimum Order Quantity | 1 Unit |
| Scrubber Type | Medium Energy Scrubber |
| We Provide | Installation & Servicing |
| Efficiency (%) | 99.9% |
Approx. Price: Rs 2.4 Lakh / Unit
Wet Scrubber
| Weight | 8000 Kgs |
| Material | PP |
| Country of Origin | Made in India |
| Minimum Order Quantity | 1 Unit |
| Scrubber Type | Medium Energy Scrubber |
| We Provide | Installation & Servicing |
| Efficiency (%) | 99.9% |
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Contact Us for Quality Industrial Scrubbers
Choose UK Enviro Systems for reliable, durable, and efficient industrial scrubbers. Contact us today to learn more about our products and services!
When Should You Use Industrial Scrubbers?
Industrial scrubbers are essential in industries where:
- Toxic, corrosive, or hazardous gases are generated.
- Regulatory compliance is mandatory.
- Worker safety and environmental protection are top priorities.
Industries that benefit from industrial scrubbers include:
- Chemical Manufacturing
- Pharmaceuticals
- Metal Finishing and Plating
- Semiconductor Production
- Waste Incineration
- Power Generation
How Do Industrial Scrubbers Work?
Industrial scrubbers operate on the principle of gas-liquid contact. Here’s a step-by-step breakdown of the process:
- Pollutant Capture: Contaminated air is drawn into the scrubber system.
- Gas-Liquid Contact: The air passes through a scrubbing liquid (water or chemical solution) in a chamber or packed bed.
- Neutralization: Harmful gases are absorbed and chemically neutralized by the scrubbing liquid.
- Clean Air Release: Purified air is released into the atmosphere, while the contaminated liquid is treated or disposed of safely.
Why Choose UK Enviro Systems for Industrial Scrubbers?
At UK Enviro Systems, we are committed to delivering innovative and reliable industrial scrubber solutions. Here’s why we stand out:
- High-Quality Products: Our industrial scrubbers are built to last, using corrosion-resistant materials like PP (Polypropylene), FRP (Fiberglass Reinforced Plastic), and PVC.
- Customized Solutions: We understand that every industry has unique requirements. Our team works closely with clients to design and manufacture industrial scrubbers tailored to their specific needs.
- Global Expertise: With years of experience and a global client base, we have the expertise to handle diverse industrial challenges.
- Compliance and Certification: Our products meet international standards and certifications, ensuring regulatory compliance and peace of mind for our clients.
- Comprehensive Support: From installation to maintenance, we provide end-to-end support to ensure optimal performance of your industrial scrubber system.
Our Work Process: How We Deliver Excellence
At UK Enviro Systems, we follow a streamlined process to ensure customer satisfaction:
- Consultation and Assessment: We begin by understanding your requirements and assessing your facility.
- Design and Engineering: Our team designs a customized industrial scrubber solution using advanced CAD tools.
- Manufacturing: We use state-of-the-art technology and high-quality materials to manufacture your industrial scrubber.
- Installation and Commissioning: Our experts handle the installation and ensure the system is operational.
- Maintenance and Support: We offer regular maintenance services to keep your system running efficiently.
Frequently Asked Questions
Industrial scrubbers are used in industries like chemical manufacturing, pharmaceuticals, metal finishing, semiconductor production, waste incineration, and food processing.
Industrial scrubbers capture and neutralize harmful gases and particulate matter, preventing them from being released into the atmosphere.
Industrial scrubbers are typically made from corrosion-resistant materials like PP, FRP, and PVC.
Yes, at UK Enviro Systems, we design and manufacture customized industrial scrubbers to meet specific industrial requirements.
Regular maintenance is essential to ensure optimal performance. We recommend scheduling maintenance at least once every six months.
Yes, industrial scrubbers help reduce air pollution, making them an environmentally friendly solution for industrial emissions control.
Our Clients
